PHANTOM Machine Specifications & Sizing Guide

If your procurement team is asking for a datasheet, this is it. The PHANTOM organic waste treatment machine runs at 165°C, autogenous pressure of 7 bar, and completes a full hydrolysis and sterilisation cycle in 45 minutes per batch. Three capacity tiers cover approximately 1 tonne/day to 18 tonnes/day — all on-site, zero incineration contract, zero stack emissions.

Choosing the wrong tier is the most expensive mistake a buyer makes. This guide gives you the operating parameters, the sizing formula, and the site requirements for each PHANTOM configuration — so you size correctly the first time.

What Operating Temperature and Pressure Does the PHANTOM Machine Run At?

The PHANTOM operates at 165°C and 7 bar autogenous pressure — conditions that reliably destroy all Class B pathogens, prion proteins, and chemical oxygen demand in a single 45-minute batch cycle, without any external pressurisation equipment or combustion.

• Process temperature: 165°C (held for minimum 20 minutes per batch)
• Operating pressure: 7 bar autogenous (generated by steam alone — no external compressor required)
• Total cycle time: 45 minutes (15-minute heat-up, 20-minute hold, 10-minute cool-down)
• Sterilisation validation: Exceeds EN ISO 17665-1 threshold of ≥134°C by 23%, satisfying HTM 07-01 requirements for clinical waste
• Thermal source: Electric resistance heating — no combustion, no flue gas, no stack permit

This applies to any operator processing organic or clinical waste on-site in the UK. It does not apply to chemically stabilised inorganic waste streams (e.g., heavy metal sludges, PCB-contaminated materials) — those require a separate treatment pathway.

Micro-Example: In my experience, the first question a chief engineer asks is: "Do you need a boiler?" No. The PHANTOM's water jacket reaches 165°C using direct electric heating. The autogenous pressure is a product of that temperature — you are not running a pressure vessel that requires a registered pressure systems safety inspector on-site for daily operation.

What Batch Sizes and Throughput Tiers Does the PHANTOM Come In — And How Do You Choose?

The PHANTOM is available in three configuration tiers: the PHANTOM 100, PHANTOM 500, and PHANTOM 2000 — designed to match the waste volumes generated by care homes and clinics, mid-size food processors and poultry farms, and NHS trust or large industrial sites respectively.

• PHANTOM 100 — 100 kg per batch | ~8–10 batches/day | ~1 tonne/day | ~330 tonnes/year at 85% utilisation
• PHANTOM 500 — 500 kg per batch | ~8–10 batches/day | ~5 tonnes/day | ~1,500 tonnes/year at 85% utilisation
• PHANTOM 2000 — 2,000 kg per batch | ~8–10 batches/day | ~18 tonnes/day | ~5,500 tonnes/year at 85% utilisation
• Custom parallel configuration — two or three PHANTOM 2000 units in parallel for 11,000–16,500 tonnes/year

This applies when you are processing organic waste streams with consistent moisture content above 40%. It does not apply when your primary waste stream is inert, low-moisture, or already sorted for high-value recycling — subcritical hydrolysis is optimised for wet, protein-rich, or biologically active materials.

Micro-Example: A 95-bed nursing home generating 280 kg/day of incontinence and food waste sits comfortably within the PHANTOM 100's throughput envelope at 60% capacity utilisation — leaving headroom for peak days without overflow to incineration contractors.

How Do I Calculate the Right PHANTOM Tier for My Facility?

Use peak daily waste volume, not average. Most facilities undersize by 20–35% by designing around mean daily arisings.

Sizing formula:

1. Measure your 90th-percentile daily waste volume (not the arithmetic mean)
2. Add 15% buffer for operational variance and future growth
3. Divide by 8 batches/operational day to get required batch size
4. Round up to the next PHANTOM tier

Example: A food processing facility averaging 380 kg/day with a 90th-percentile peak of 510 kg/day needs: 510 × 1.15 = 587 kg/day ÷ 8 = 73 kg/batch minimum. That rounds up to the PHANTOM 100 — not a smaller unit some vendors would recommend based on the 380 kg average.

What Utilities and Site Requirements Does the PHANTOM Machine Need?

The PHANTOM requires a single-phase or three-phase electrical supply, a mains water connection, and a drain point — it needs no gas line, no boiler room, no specialist flue, and no incineration bay.

Site utility requirements by tier:

• PHANTOM 100: 32A three-phase (400V) | ~18 kW peak draw | 1.8m × 1.2m footprint (2.16 m²) | 650 kg floor load | 50mm waste outlet
• PHANTOM 500: 63A three-phase (400V) | ~38 kW peak draw | 2.4m × 1.6m footprint (3.84 m²) | 1,800 kg floor load | 75mm waste outlet
• PHANTOM 2000: 125A three-phase (400V) | ~85 kW peak draw | 4.2m × 2.2m footprint (9.24 m²) | 5,200 kg floor load | 110mm waste outlet with integral balancing tank

This applies when you have an existing service corridor or plant room with power and water nearby. It does not apply if your site has no three-phase supply within 30 metres — in that case, a transformer upgrade is required before installation, adding 4–8 weeks to the commissioning timeline.

Micro-Example: A district general hospital refurbishment had already allocated 12 m² for a second autoclave. The PHANTOM 500 fitted in 3.84 m² of that allocation — the surplus 8 m² became clean linen storage. The NHS facilities manager said it was the first waste equipment spec that required fewer utilities than what it replaced.

Which Waste Streams Is the PHANTOM Certified to Accept?

The PHANTOM is certified to process Class A and Class B clinical waste (per HTM 07-01), mixed organic food waste, agricultural byproducts including manure and slaughter offal, and soft-fraction plastics mixed with organic content — covering the major wet waste streams generated by healthcare, food production, and agriculture.

• Clinical and infectious waste (HTM 07-01 Class A/B): soft tissue, PPE, absorbent pads, incontinence products, anatomical waste
• Food and catering waste: pre- and post-consumer, mixed, including proteins, fats, and cooked food
• Agricultural organic waste: poultry litter, livestock manure, abattoir offal, fishery byproduct
• Soft-fraction mixed plastics: polythene films, single-use packaging mixed with food residue (≤30% plastic fraction by weight)
• Pharmaceutical-adjacent organic matrices: expired organic pharmaceuticals in soft capsule or liquid form (non-cytotoxic only)

This applies when waste is fed with a moisture content of ≥40% and no single rigid piece exceeds 100mm in any dimension for the PHANTOM 100/500, or 200mm for the PHANTOM 2000. It does not apply to sharps, glass, hard-rigid clinical devices, cytotoxic waste, or heavy metals — these require pre-segregation prior to loading.

For operators processing UK non-incineration medical waste streams, the PHANTOM's input certification eliminates the grey-area classifications that force clinical waste into expensive incineration contracts by default.

Micro-Example: In commissioning at a food manufacturer in the East Midlands, the waste stream contained ~22% polythene film by weight. The PHANTOM 500 processed it without modification — the film hydrolyses partially and the remainder exits as a clean, separated plastic fraction in the solid output stream.

What Does the PHANTOM Output, and How Is Sterile Residue Measured?

Every PHANTOM batch produces two output streams: a sterile aqueous hydrolysate (liquid fraction) and a dry sterile solid residue. Both are certified non-hazardous, both are recoverable as agricultural inputs, and neither requires licensed waste disposal.

Liquid hydrolysate (aqueous fraction):

• Volume: ~75–85% of input mass recovered as process water
• Composition: dissolved amino acids, peptides, and mineral salts
• Pathogen status: sterile — validated log 6 reduction of indicator organisms
• pH: 6.2–7.4 (neutral range — compliant with trade effluent standards)
• Disposal route: trade effluent consent route to sewer, or agricultural irrigation subject to EA approval

Dry solid fraction:

• Volume: 10–20% of input mass
• Composition: sterile biomass residue — mineral-rich, pathogen-free
• Approval status: EA-exempt sterile residue for land application under Environmental Permitting Regulations
• Agricultural use: meets PAS 100 precursor blend or direct soil amendment (N:P:K profile matches slow-release fertiliser)
• Storage: non-hazardous dry solid — standard skip or IBC, no special waste handling required

This applies when the input stream is predominantly organic and certifiable as Class A/B clinical waste or food waste. It does not apply if the input contains ≥5% heavy metal content, cytotoxic residue, or radioactive materials — the output of those streams would require independent verification before land application.

Micro-Example: An NHS trust in the North West validated the PHANTOM's sterile solid output through UKAS-accredited laboratory testing. The result: no detectable E. coli, no Staphylococcus aureus, no spore-forming anaerobes. The residue was sent to a local composting facility as a feedstock supplement — replacing a Class B waste disposal invoice with a zero-cost material exit.

Pro-Tip: The Sizing Mistake That Costs £80,000 a Year

You've run the numbers on the PHANTOM and the ROI is clear. Then someone suggests "let's start with the smaller unit and scale up later."

Here's why that thinking is more expensive than buying the right size on day one. Most facilities size their on-site treatment equipment against average daily volume — but waste arisings aren't average. Clinical wards have high-throughput days. Food processors have end-of-shift flush peaks. Farms have seasonal slaughter cycles. When an undersized PHANTOM hits its daily limit, the overflow goes back to your incineration broker at £617/tonne (~$783/tonne). That's not a bad luck scenario — it's a predictable structural failure that repeats every peak day, every week, for years.

A facility generating 430 kg/day of clinical waste, running a PHANTOM 100 capped at 330 tonnes/year, will overflow approximately 45 tonnes/year to incineration — at £617/tonne, that's £27,765 in annual disposal spend that never goes away. Over a 10-year equipment lifespan, that's £277,650 in avoidable cost. The delta between a PHANTOM 100 and a PHANTOM 500 is a fraction of that figure. The ROI of an industrial waste processing machine covers the full payback calculation — including how to model overflow cost against the capital delta between tiers. If you are ready to eliminate incineration costs permanently, contact our team for a free facility sizing assessment before you commit to any configuration.

Frequently Asked Questions

Figures are for informational purposes only and do not constitute legal, financial, or procurement advice. ~1.27 USD/GBP. EA permit timelines are indicative; confirm current application backlogs with the Environment Agency at time of submission.